µMETER-X-VIS/3D

3D Cross-Section Light Scanner for Width Height Diameter Measurement

The VIS/3D sensors from ELOVIS work on the basis of non-contact edge sensing transversely to movement direction of the measurement object. In addition to the width information, the 3D sensor concept also enables depth information, which can also be used to measure a material thickness or height. Width measurements can thus be made e.g. independent of thickness. The precise measurement in the cross-section light sensor is used for production monitoring, process optimization and documentation of the delivery status of the produced goods. VIS/3D systems are maintenance-free, permanently calibrated and measure largely independent of material. As a kind of “optical micrometer”, VIS/3D systems are used for cross-section measurement, width, height, diameter determination of strips, profiles, tubes, plates, beams, bolts, rolls made of different materials.

Product Types – Camera-Based 3D Cross-Section Light Scanner for Thickness and Width Measurement

µMETER-X-VIS/3D – all Sensor Types

Camera-Based 3D Cross-Section Light Scanner for Thickness and Width Measurement:

  • 3D sensor consisting of camera and integrated laser projector
  • Covering measurement widths from 3 mm to approx. 1.250 mm
  • System resolution from +/- 0.05 mm to 0.9 mm depending on sensor type
  • Measuring frequency up to 1000 Hz depending on sensor type
  • Sensor is cascadable (several sensors can be linked together to cover higher accuracy and/or larger measuring ranges)
  • Software packages for various measurement parameters available: width, height/thickness, edge shape, multiple width, … Distance from object edges/surfaces
  • easy integration into existing conveyor systems due to reflected light concept
  • maintenance-free and permanently calibrated
  • Standard interface: Ethernet-IP

Example sensor – for small measurement widths up to 125 mm

µMETER-X-VIS/3D-W0.1

3D cross-section light scanner on camera basis for thickness and width measurement for measuring field widths up to 125 mm:

  • 3D sensor consisting of camera and illumination
  • Measuring field width: 60 mm to 125 mm
  • Measuring field depth: 80 mm to 200 mm
  • Measurement resolution from +/- 0.05 mm depending on the measurement field width
  • Measurement resolution from +/- 0.01 mm depending on the measurement field depth

Example sensor – for large measurement widths of up to 1250 mm

µMETER-X-VIS/3D-W1.2

3D cross-section light scanner on camera basis for thickness and width measurement for measuring field widths up to 1250 mm:

  • 3D sensor consisting of camera and illumination
  • Measuring field width: 400 mm to 1250 mm
  • Measuring field depth: 600 mm to 2000 mm
  • Measurement resolution from +/- 0.3 mm depending on the measurement field width
  • Measurement resolution from +/- 0.06 mm depending on the measurement field depth

Technical Data – Camera-Based 3D Cross-Section Light Scanner for Thickness and Width Measurement

µMETER-X: VIS/3D-Wx
System Components intelligent 3D vision sensor with integrated processor
Product Types different measurement field sizes
Measuring field size (width) 60 mm to 1.250 mm
Measuring field resolution (width) ± 0,05 mm to ± 0,9 mm
Measuring field size (depth) 80 mm to approx. 2.000 mm
Measuring field resolution (depth) ± 0,01 mm to ± 0,5 mm
Repeatability typical: ± 0,1% (confidence interval 1σ)
Arrangement of the Sensor System horizontal, vertical or diagonal
Measurement frequency up to 1000 Hz
Measurement Distance between Gauge and Measurement Object 80 mm to 2.000 mm
Interfaces Ethernet 1 Gbit / 100 Mbit / 10 Mbit
I/Os Input: Start, Calibration
Output: Status
I/O Type RS‐422 Gauge
Available Data Measurement values, signal quality, status, valid measurement
Fieldbus Optional:
Profibus-DP, ProfiNet‐RT, Ethernet‐IP, …
Protection Class IP50
Dimensions
(LxWxH)
depending on maximum measurement field size
Power Supply 12 – 24 VDC
Weight depending on maximum measurement field size
LED Data Class 2 Laser , <100 mW, 450 nm wavelength
Ambient Temperature 0 to 50°C ‐ not condensing, beyond of temperature range external cooling/heating required
Humidity Environment should be dry, no condensation

Accessories – Camera-Based 3D Cross-Section Light Scanner for Thickness and Width Measurement

Standard Interface

Interface Box for PC Operation

µMETER-X-BOX

Interface box for connecting the sensor to a PC or laptop. Allows for easy connection and supply of the sensor. With RS485 output interface and plug-in power supply.

Sensor Cable

Shielded Cables

µMETER-X-K3, K10

Sensor cable for connection to an interface such as µMETER-X-Box or bus module, a controller or a display.

Displays and Control Units

Display of Measurement Values

µMETER-X-DISPLAY-BOX

Interface box with measurement value display for connecting the sensor system to a PC or laptop. Box with RS485 output interface and plug-in power supply.
Control/Control Unit

µMETER-X-CONTROLLER

Display and Control Unit for the sensors provide the following features:

  • Display of all measurement values
  • Display of sensor status
  • Input of preselection lengths
  • Reset of current length
  • Actuator Contact
  • Sensor parameterization
Sorting Control

µMETER-X-SPS

The SPS sorting control for the µMETER-X sensors provide the following features:

  • Operation via Touch-Screen
  • Display of all measurement values
  • Input of nominal lengths
  • Input of low and high tolerance values
  • Output of sorting signals
  • Product data management
  • Measurement data storage

Mobile Equipment

Measurement Tripod

µMETER-X-TRI

The µMETER-X sensors are lightweight and therefore very well suited for mobile measurement in conjunction with the ELOVIS tripods (TRI). The TRI tripod consists of: tripod, boom with joint, sensor attachment to the boom with ball head and sensor mounting plate.

Software

PC Software

µMETER-X-CMS

The CMS configuration and monitoring software is used for µMETER-X operation, adjustment of setpoint and tolerance values as well as the display and storage of measurement values on a PC, laptop or tablet computer. The CMS software is mainly used for manual measurements.

Fieldbus and Communication Modules

Profibus-DP, ProfiNet-RT, Ethernet-IP

µMETER-XPB, -PN, -EN

Standard bus interface modules with the following output: Measurement Value (in m) , Speed (in m/s), Status Signal (valid/invalid)

3D Cross-Section Light Scanner for Width Height Diameter Measurement

The material to be measured passes through the measurement area across the conveying direction of the µMETER-X System in longitudinal direction. As soon as the material is located on the same height as the sensor, the corresponding cross-sectional dimension is automatically and continuously determined. To ensure that the measurement can take place with high accuracy, the measurement material has to be as clean and dry as possible. In addition, the measurement object should pass the µMETER-X system as straight as possible. The measurement principle can be described as optical micrometer / measuring cross-section light scanner for measurements in the production cycle. The µVIS-3D system is based on a laser light-section concept in incident light. But the µVIS-3D system can also process transmitted light information. The µVIS-2D system is based on shading of a reflector by the measuring material.

Videos – Camera-Based 3D Cross-Section Light Scanner for Thickness and Width Measurement:

Product Video

Application Video

Downloads – Camera-Based 3D Cross-Section Light Scanner for Thickness and Width Measurement

Product Brochure µMETER-X -> please contact ELOVIS!

APPLICATIONS

Width, height, diameter
of profiles

Do you measure the widths and heights of profiles in random samples, because optical micrometers can only cope with p...

non-contact-width measurement

Widths Measurement of webs and boards

Widths of webs, tapes and plates are usually measured by hand in random sample inspections because contact measuremen...

Width Height Edge
Distances in Incident Light

The measurement situation prevents the use of a transmitted-light system for the measurement of widths and heights or...

Measure Free-Forms
and Profiles 2D / 3D

You want to measure geometries on flat free-forms in two dimensions or on free-form surfaces in three dimensions? ......

APPLICATION EXAMPLES

Dimension of extrusion profiles

The early knowledge of the profile dimensions, such as height, width, gap dimensions, ... helps to timely counteract ...

Non-contact width measurement for webs and strips in a cycle | Optical measurement of plate widths

Width measurement of bitumen membranes and roofing membranes

Bituminous sheeting and roofing membranes are to be tested for correct width in production. Width errors that already...

Always available for you:
Bernd Engelsdorf

ELOVIS GmbH

Vincenz-Prießnitz-Straße 1
76131 Karlsruhe, Germany

T +49 721 933823-0
F +49 721 933823-23

sales@elovis.de

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